02. Mobile waste sorting lines (conveyor system for waste sorting)

Problems:

• Low waste sorting efficiency: Traditional waste sorting methods are time-consuming and require a large workforce.
• High transportation and disposal costs: The need to transport waste to specialized landfills and sorting stations leads to additional expenses.
• Inefficient use of space on sites: Sorting and processing waste can be complicated without the implementation of specialized systems.
• Environmental pollution: The lack of effective sorting and processing methods can lead to ecosystem contamination.

Solution:

KONSORT offers mobile waste sorting lines that automate the waste sorting processes without the need for large investments in stationary installations. The use of specialized conveyor systems and technologies ensures a high level of efficiency, which is crucial for cities, towns, local communities (OTG), environmental organizations, and commercial enterprises.

Solution Structure:

• Mobile conveyor systems:
  • Belt conveyors: for transporting waste to the mobile sorting line.
  • Screw conveyors: for handling heavy or large materials.
  • Inclined conveyors: for feeding waste into the necessary sorting zones.
• Sorting systems:
  • Magnetic separators: for extracting ferrous metals from the waste stream.
  • Cyclonic separators: for processing non-ferrous metals and plastic materials.
  • Vibrating screens: for sorting waste by size and further separating organic and inorganic materials.
  • Pneumatic systems: for extracting lightweight materials (plastic, paper) and reducing manual labor.

Integrated Sorting Systems for Different Types of Waste: Mobile waste sorting lines allow for simultaneous work with different types of waste: plastic, paper, metal, and organic materials.

Types of Equipment:

• Belt conveyors: for transporting waste to the mobile station.
• Magnetic drums: for extracting ferrous metals from the waste stream.
• Vibrating screens: for separating materials by size.
• Pneumatic systems: for separating lightweight materials.
• Cyclonic separators: for processing non-ferrous metals.
• Mobile containers: for storing sorted materials.

Advantages of Mobile Waste Sorting Lines:

• Time savings: Automating the sorting process reduces the time required for waste processing.
• Cost reduction: Lower transportation and processing costs thanks to the mobile solution.
• Increased productivity: Mobile systems allow for faster sorting and more efficient use of resources.
• Flexibility and mobility: The ability to move the sorting line from one location to another provides convenience when working with different locations and types of waste.
• Environmental friendliness: A high level of sorting allows for increasing the amount of waste that can be recycled and reducing the amount of waste going to landfills.

Practical Application Cases:

• Cities and towns (OTG): for organizing local waste sorting and recycling programs.
• Eco-organizations: for implementing sustainable waste management solutions.
• Commercial enterprises: for sorting industrial waste at factories and plants.
• Agricultural enterprises: for sorting organic waste and its subsequent disposal.
• Recycling companies: specialized companies that recycle certain materials greatly increase recycling efficiency.

Results of Implementing a Mobile Waste Sorting Line:

• 35-80% increase in sorting productivity.
• 40-45% reduction in waste disposal costs.
• 60% increase in the amount of materials recycled.
• Reduction in the volume of waste going to landfills due to efficient sorting.

Conclusions: Implementing mobile waste sorting lines not only reduces costs but also ensures efficient waste management. This modern solution is suitable for cities, towns, local communities (OTG), eco-organizations, and commercial enterprises aiming to improve waste management and meet current environmental requirements.