{"id":5766,"date":"2024-02-02T18:04:53","date_gmt":"2024-02-02T16:04:53","guid":{"rendered":"https:\/\/konsort.com.ua\/?p=5766"},"modified":"2025-11-24T11:34:36","modified_gmt":"2025-11-24T09:34:36","slug":"kejs-stihl-ukraine","status":"publish","type":"post","link":"https:\/\/konsort.com.ua\/en\/kejs-stihl-ukraine\/","title":{"rendered":"Case : conveyor automation project"},"content":{"rendered":"
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STIHL is one of the most recognized manufacturers of garden, forestry and professional equipment worldwide. In 2023 alone, the company sold over 20 million units<\/strong> globally. In Ukraine, STIHL has been present for more than 20 years with its dealer network, service centers and logistics hubs.<\/p>\n For a company of this scale, stability, precision and safety of internal logistics<\/strong> are fundamental. Thousands of units move through their facilities every day, so even small delays matter.<\/p>\n Which is why STIHL chooses partners capable of delivering advanced, customized transport systems<\/strong> \u2014 and we are proud to be among them.<\/p>\n The STIHL logistics center needed to ensure fast and safe movement of product boxes between the warehouse levels.<\/p>\n Before automation:<\/p>\n tasks required up to 30% more time<\/strong>,<\/p>\n<\/li>\n throughput was limited to 150 boxes\/hour<\/strong>,<\/p>\n<\/li>\n employees had excessive physical workload,<\/p>\n<\/li>\n there were risks of accidents or dropped loads,<\/p>\n<\/li>\n micro-delays accumulated throughout the day.<\/p>\n<\/li>\n<\/ul>\n The client needed a solution providing reliability, speed and maximum safety<\/strong>.<\/p>\n We engineered a custom cantilever lifting conveyor<\/strong> designed specifically for STIHL\u2019s logistics operations.<\/p>\n \ud83d\ude80 Throughput: 600\u2013800 boxes\/hour<\/strong><\/p>\n<\/li>\n \ud83d\udee1 Full safety enclosure using corrugated protective mesh (EN ISO 13857 compliant)<\/p>\n<\/li>\n \ud83d\udd12 Automatic shutdown when any mesh section is opened<\/p>\n<\/li>\n \ud83d\udccd Control panels on each level<\/p>\n<\/li>\n \ud83c\udfcb Reinforced frame with powder coating<\/p>\n<\/li>\n \ud83d\udd04 Soft-start and soft-stop functions<\/p>\n<\/li>\n \ud83d\udce6 Compatible with various container and box types<\/p>\n<\/li>\n<\/ul>\n saves up to 3\u00d7 more space<\/strong> than shaft-type lifts,<\/p>\n<\/li>\n no need for building a shaft,<\/p>\n<\/li>\n quick integration into existing production lines,<\/p>\n<\/li>\n ideal for warehouses, logistics hubs and factories.<\/p>\n<\/li>\n<\/ul>\n A complete in-house process consisting of:<\/p>\n 1\ufe0f\u20e3 Logistics audit Manufacturing time: 15\u201330 working days<\/strong>.<\/p>\n KONSORT builds:<\/p>\n vertical conveyors (VRC, LRC),<\/p>\n<\/li>\n shaft-type lifting systems,<\/p>\n<\/li>\n S-curve conveyors,<\/p>\n<\/li>\n multi-level modular and belt conveyors,<\/p>\n<\/li>\n side-feed vertical loaders.<\/p>\n<\/li>\n<\/ul>\n Demand for vertical transport systems in Ukraine grows by 20\u201330% each year<\/strong>.<\/p>\n After implementation, STIHL received: STIHL remained fully satisfied and has continued to implement new projects with us.<\/p>\n We love what we do \u2014 engineering strong solutions from Ukraine \ud83e\udde1<\/strong><\/p>\n
\nClient challenges<\/strong><\/h2>\n
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\nOur solution \u2014 a cantilever vertical conveyor<\/strong><\/h2>\n
Key technical features:<\/strong><\/h3>\n
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Advantages of the cantilever concept<\/strong><\/h3>\n
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<\/h2>\nHow KONSORT manufactures such systems<\/strong><\/h2>\n
2\ufe0f\u20e3 3D modeling and load calculations
3\ufe0f\u20e3 Production of parts at our metalworking facility
4\ufe0f\u20e3 Welding and structural assembly
5\ufe0f\u20e3 Electrical installation and programming
6\ufe0f\u20e3 Testing under real working loads<\/p>\n
\nSimilar solutions we produce<\/strong><\/h2>\n
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\nResults for the client<\/strong><\/h2>\n
\n\u2714 a 35\u201340% boost<\/strong> in logistic efficiency,
\u2714 reduced physical workload for employees,
\u2714 near-zero accident risk,
\u2714 smooth and predictable product flow between levels,
\u2714 modernization without structural reconstruction.<\/p>\n